DeWalt DW941 Service Manual download pdf (Page 38)

ENGLISH

When using a cable reel, always unwind the cable

completely.

ASSEMBLY AND ADJUSTMENTS

WARNING: Prior to assembly and

adjustment, always remove the battery

pack. Always switch off the tool before

inserting or removing the battery pack.

WARNING: Use only DEWALT battery

packs and chargers.

Inserting and Removing the

Battery Pack from the Tool (ﬁ g. 2)

WARNING: To reduce the risk of

serious personal injury, turn tool off

and disconnect battery pack before

making any adjustments or removing/

installing attachments or accessories.

An accidental start-up can cause injury.

TO INSTALL THE BATTERY PACK INTO THE TOOL HANDLE

1. Align the base of the tool with the notch inside

the tool’s handle (fig. 2).

2. Slide the battery pack firmly into the handle until

you hear the lock snap into place.

TO REMOVE THE BATTERY PACK FROM THE TOOL

1. Press the release buttons (f) and firmly pull the

battery pack out of the tool handle.

2. Insert battery pack into the charger as

described in the charger section of this manual.

Removing and Assembling the Shear

Head and Cutter Blade Assembly

(ﬁ g. 4, 5)

REMOVING THE SHEAR HEAD FROM THE TOOL

1. Loosen the cap screws (i) using the hex key (d).

2. Pull the shear head (c) forward. If necessary,

slightly twist the head while pulling.

REMOVING THE CUTTER ASSEMBLY FROM THE

SHEAR HEAD

1. Remove the cap screws (i) from the shear head

(c). Do not misplace the spacer bushings (n).

2. Remove the middle cutter blade (o) by tapping

it gently to the rear. The left blade (p) and the

spacer blade (m) will now drop from the shear

head.

REMOVING THE ECCENTRIC BEARING ASSEMBLY

1. Loosen the eccentric nut (j).

2. Remove the eccentric disc (k) and the washer (l)

from the spindle.

ASSEMBLING THE ECCENTRIC BEARING ASSEMBLY

1. Place the washer (l) onto the spindle.

2. Place the eccentric disc (k) and nut (j) onto the

spindle.

3. Tighten the eccentric nut (j).

4. Lubricate the bearing assembly using a good

grade of bearing grease.

MOUNTING THE CUTTER ASSEMBLY IN THE SHEAR HEAD

1. Place the left blade (p) and the spacer blade (m)

into position in the shear head (c).

2. Insert the centre cap screw (i) through the left

blade.

3. Place a spacer bushing (n) between the blades

and onto the cap screw. Insert the end of the

cap screw into the spacer blade. Do not tighten.

4. Insert a spacer bushing (n) into the hole in the

centre blade (o) and lubricate.

5. Insert the centre blade (o) between the blades in

the shear head.

6. Line up the front hole in the centre blade with

the front hole in the shear head.

7. Insert a cap screw (i) into the front hole and

tighten the screw.

8. Apply a good grade of bearing grease onto the

centre blade where it will touch the eccentric

bearing assembly.

9. Insert a cap screw (i) into the rear hole. Do not

fully tighten.

MOUNTING THE SHEAR HEAD ON THE TOOL

1. Make sure that all cap screws (i) are loosened a

few turns.

2. Place the shear head onto the tool. Lightly tap if

necessary.

3. Alternately tighten the cap screws (i).

Adjusting the Cutter Blades (ﬁ g. 5, 6)

Depending on the workpiece material, the curl of

waste material may hit the shear head or workpiece

while cutting. If adjustment is necessary:

1. Loosen the cap screws (i) and tap the left blade

(p) forward or backward.

2. Tighten the cap screws (i).

3. Check and repeat as necessary.

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DeWalt DW941 Service Manual Page 38

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