D510001
18 Gauge O-ring Repair Kit Instructions
FOR USE WITH D51236 18 GA. 1-1/4" BRAD NAILER
FOR USE WITH D51420 18 GA. 1" NARROW CROWN
STAPLER
If you should have difficulty understanding the following
instructions contact a D
EWALT service center or an authorized
D
EWALT service person.
Important Safety Instructions
• Read and understand tool instruction manual before attempting
repairs.
• Use only genuine D
EWALT replacement parts.
• Always wear ANSI compliant eye protection.
• Disconnect air from tool and remove all nails before servicing.
• Always point tool in safe direction when reconnecting air
supply.
CAUTION:
• Do not allow dirt, dust or other foreign materials to enter the
tool.
• Be careful not to scratch or damage the o-rings or any internal
surfaces.
O-RING DESC. # IN KIT PART # REF. LETTER
O-Ring 31.5 x 2 2 642910-00 F
O-Ring 14.7 x 1.9 1 642909-00 E
O-Ring 21.8 x 3.1 1 642912-00 L
O-Ring 49.5 x 2 1 642911-00 Q
Cap Gasket 1 642918-00 O
Grease Tube 1 606118-00
O-ring Reference Guide
PART #
642909-00
PART #
642912-00
PART # 642911-00
PART #
642910-00
1. Disconnect air from tool before
A
servicing or repairing.
2. Remove all nails from tool.
3. Remove four screws from top
cap (A) with 3 mm Allen wrench
provided in kit box. The head
valve (B) and head valve spring
(C) easily remove. Take care
not to misplace them.
DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore, MD 21286
(AUG06) Form No. 644902-00 D510001 Copyright © 2006 DEWALT
The following are trademarks for one or more D
EWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of pyramids
on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.
4. Pull head valve (B) and head valve spring (C) out of top cap
through center of head valve opening.
B
B
C
5. Replace o-rings (E, F) on head
E
F
valve.
6. Apply grease provided to o-rings
in head valve prior to assembly.
7. Remove piston/driver sub-
assembly (H), cylinder (I),
bumper (J), bumper plate (N)
and bulkhead/cylinder hold-
down (K) from tool.
K
J
I
H
L
Q
8. Remove bulkhead/cylinder hold-down (K) from cylinder.
9. Remove piston/driver subassembly (H) from cylinder.
10. Replace piston o-ring (L) on driver blade/piston assembly.
11. Replace internal o-ring (F) on cylinder and external o-ring (Q)
on bulkhead/cylinder hold-down (K).
12. Apply grease provided to all o-rings prior to assembly.
13. Ensure the inside of the tool is free from dirt and debris.
14. Place piston/driver subassembly (H) back into cylinder (I).
15. Place bumper (J) onto bottom of cylinder (I).
16. Place bumper plate (N) through the piston/driver subassembly
(H) and onto the bottom of the bumper (J).
H
I
N
K
J
F
O
17. D51236 ONLY
Making sure the piston/driver subassembly’s flat (smooth)
side is facing toward the FRONT of the tool, slide the cylinder/
bulkhead/piston/driver/bumper/bumper plate into the tool so
the piston/driver subassembly slides down the driver blade
channel in the nosepiece.
D51420 ONLY
Making sure the piston/driver subassembly’s flat (smooth)
side is facing toward the BACK of the tool, slide the cylinder/
bulkhead/piston/driver/bumper/bumper plate into the tool so
the piston/driver subassembly slides down the driver blade
channel in the nosepiece.
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